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board 3s skyper 32pro r ? by semikron rev. 1 ? 21.04.2010 1 skyper ? adaptor board adaptor board board 3s skyper 32pro r preliminary data features ? two output channels ? failure management typical applications* ? adaptor board for skyper 32 igbt drivers in bridge circuits for industrial applications ? dc bus up to 1200v footnotes all characteristics listed in the data sheet are guilty for the use with skyper 32 please consider the derating of the ambient temperature please refer to the datasheet of skyper 32 for further information this is an electrostatic discharge sensitive device (esds), international standard iec 60747-1, chapter ix * the specifications of our components may not be c onsidered as an assurance of component characteristics. components have to be tested for t he respective application. adjustments may be necessary. the use of semikron products in l ife support appliances and systems is subject to prior specification and written approval by semikron. we therefore strongly recommend prior consultation of our personal. absolute maximum ratings symbol conditions values unit vs supply voltage primary 16 v iout peak output peak current 15 a iout avmax output average current 50 ma f max max. switching frequency 50 khz v ce collector emitter voltage sense across the igbt 1700 v v isol io isolation test voltage input - output (ac, rms, 2s) 4000 v v isolpd partial discharge extinction voltage, rms, q pd ! 10pc 1500 v v isol12 isolation test voltage output 1 - output 2 (ac, rms, 2s) 1500 v r gon min 1.5 " r goff min minimum rating for external r goff 1.5 " t op operating temperature -25 ... 85 c t stg storage temperature -25 ... 85 c characteristics symbol conditions min. typ. max. unit vs supply voltage primary side 14.4 15 15.6 v v j input signal voltage on / off 15 / 0 v v it+ input treshold voltage high 12.3 v v it- input threshold voltage (low) 4.6 v v g(on) turn on gate voltage output 15 v v g(off) turn off gate voltage output -7 v t d(on)io input-output turn-on propagation time 1.2 s t d(off)io input-output turn-off propagation time 1.2 s derating
board 3s skyper ? 32pro r - technical explanations 2 2010-04-21 ? rev01 ? by semikron adaptor board 3s skyper ? 32pro r technical explanations revision 01 --------------------------------------------------- --------------------------------------------------- --------------------------------------------------- --------------------------------- this technical explanation is valid for the followi ng parts: part number type date code (yyww) L6100251 board 3s skyper ? 32pro r 1004 related documents: title technical explanations skyper ? 32pro r prepared by: johannes krapp --------------------------------------------------- --------------------------------------------------- --------------------------------------------------- --------------------------------- content application and handling instructions .............. ................................................... ................................................... 3 further application support ........................ ................................................... ................................................... ....... 3 general description ................................ ................................................... ................................................... .......... 3 dimensions ......................................... ................................................... ................................................... .............. 4 component placement layout ......................... ................................................... ................................................... 5 pin array .......................................... ................................................... ................................................... ................ 6 signal if_cmn_nhalt ................................ ................................................... ................................................... .... 7 setting dead time .................................. ................................................... ................................................... .......... 7 setting dynamic short circuit protection ........... ................................................... ................................................. 7 collector series resistance........................ ................................................... ................................................... ...... 8 adaptation gate resistors.......................... ................................................... ................................................... ...... 8 adaptation decoupling gate resistors............... ................................................... ................................................. 8 setting soft turn-off.............................. ................................................... ................................................... ........... 9 temperature signal ................................. ................................................... ................................................... ......... 9 over temperature protection circuit (otp) .......... ................................................... .............................................. 9 mounting notes..................................... ................................................... ................................................... .......... 10 schematics ......................................... ................................................... ................................................... ............ 11 parts list ......................................... ................................................... ................................................... ................ 14
board 3s skyper ? 32pro r - technical explanations 3 2010-04-21 ? rev01 ? by semikron application and handling instructions please provide for static discharge protection duri ng handling. as long as the hybrid driver is not com pletely assembled, the input terminals have to be short-circuited. per sons working with devices have to wear a grounded b racelet. any synthetic floor coverings must not be statically ch argeable. even during transportation the input termi nals have to be short-circuited using, for example, conductive rubb er. worktables have to be grounded. the same safety requirements apply to mosfet- and igbt-modules. any parasitic inductances within the dc-link have t o be minimised. over-voltages may be absorbed by c- or rcd- snubber networks between main terminals for plus and minus of the power module. when first operating a newly developed circuit, semi kron recommends to apply low collector voltage and l oad current in the beginning and to increase these values gradu ally, observing the turn-off behaviour of the free- wheeling diode and the turn-off voltage spikes generated across the ig bt. an oscillographic control will be necessary. addit ionally, the case temperature of the module has to be monitored. when the circuit works correctly under rated operation conditions, short-circuit testing may be done, starting again w ith low collector voltage. it is important to feed any errors back to the con trol circuit and to switch off the device immediate ly in failure events. repeated turn-on of the igbt into a short circuit wi th a high frequency may destroy the device. the inputs of the hybrid driver are sensitive to o ver-voltage. voltages higher than v s +0,3v or below -0,3v may destroy these inputs. therefore, control signal over-voltag es exceeding the above values have to be avoided. the connecting leads between hybrid driver and the power module should be as short as possible (max. 20cm), the driver leads should be twisted. further application support latest information is available at http://www.semikron.com . for design support please read the semikron applicati on manual power modules available at http://www.semikron.com . general description the board 3s skyper ? 32pro r is an adaptor board for the igbt module semix ? 3s (spring contact version). the board can be customized allowing adaptation and optimizat ion to the used semix ? module. the switching characteristic of the igbt can be infl uenced through user settings, e.g. changing turn-on and turn-off speed by variation of r gon and r goff . furthermore, it is possible to adjust the monitor ing level and blanking time for the dscp (see technical explanations skyper ? 32pro r). board 3s skyper ? 32pro r please note: this technical explanation is based on the technica l explanations for skyper ? 32pro r. please read the technical explanations skyper ? 32 pro r before using the adaptor board. please note: all values in this technical explanation are typica l values. typical values are the average values exp ected in large quantities and are provided for information purposes only. these value s can and do vary in different applications. all op erating parameters should be validated by user?s technical experts for each appl ication.
board 3s skyper ? 32pro r - technical explanations 4 2010-04-21 ? rev01 ? by semikron dimensions dimensions in mm 20 x20 19 2 1 2 1 10 9 2 1 10 9 2 1 10 9 8,01 24,11 58,01 66 20,3 2 x10 1 10 9 ?3,2 ?3 ? 3 ?3 ?3 ?3 23,01 ? 3 , 5 33,01 ?3,5
board 3s skyper ? 32pro r - technical explanations 5 2010-04-21 ? rev01 ? by semikron component placement layout adaptor board
board 3s skyper ? 32pro r - technical explanations 6 2010-04-21 ? rev01 ? by semikron pin array connector x20 (odu flakafix 511.068.803.020) product information of suitable female connectors a nd distributor contact information is available at e.g. http://www .harting.com (part number 09 18 520 6 813). pin signal function specification x20:01 if_pwr_15p drive power supply stabilised +15 v 4% x20:02 if_pwr_gnd gnd for power supply x20:03 if_pwr_15p drive power supply stabilised +15 v 4% x20:04 if_pwr_gnd gnd for power supply x20:05 if_pwr_15p drive power supply stabilised +15 v 4% x20:06 if_pwr_gnd gnd for power supply x20:07 reserved x20:08 if_pwr_gnd gnd for power supply x20:09 if_cmn_nhalt driver core status signal (bidirectional signal with dominant recessive behaviour) digital 15v logic; low (dominant) = driver disabled; high (recessive) = ready to operate x20:10 reserved x20:11 reserved x20:12 if_cmn_gnd gnd for signal if_cmn_nhalt x20:13 reserved x20:14 reserved x20:15 if_hb_top switching signal input (top switch ) digital 15 v log ic; 10 kohm impedance; low = top switch off; high = top switch on x20:16 if_hb_bot switching signal input (bottom swi tch) digital 15 v logic; 10 kohm impedance; low = bot switch off; high = bot switch on x20:17 reserved x20:18 if_hb_gnd gnd for signals if_hb_top & f_hb_bot x20:19 reserved x20:20 reserved
board 3s skyper ? 32pro r - technical explanations 7 2010-04-21 ? rev01 ? by semikron signal if_cmn_nhalt the halt logic signals prim_halt_in and prim_halt_out of the driver core are coupled to one bidirectional s ignal (if_cmn_nhalt) with dominant recessive behaviour. if _cmn_nhalt shows the driver core status. when if_cmn_nhalt is high (recessive), the driver core is ready to operate. when if_cmn_nhalt is low (dominan t), the driver core is disabled / not ready to operate beca use of e. g. detected failure or driver core system start. a controller can hold with the if_cmn_nhalt signal th e driver core in a safe state (e.g. during a start up of a system or gathered failure signal of other hardware) or gener ate a coeval release of paralleled driver. furtherm ore, paralleled drivers can send and receive if_cmn_nhalt signals among each other by using a single-wire bus. connection if_cmn_nhalt setting dead time dt adjustment designation pattern name setting r43 (connected to gnd) 0603 prim_cfg_tdt2_in factory setting: 0 r44 (connected to gnd) 0603 prim_cfg_select_in factory setting: not equipped r45 (connected to gnd) 0603 prim_cfg_tdt3_in factory setting: 0 r46 (connected to gnd) 0603 prim_cfg_tdt1_in factory setting: not equipped factory setting: 3,3s setting dynamic short circuit protection r ce & c ce designation pattern name setting r162 1206 r ce factory setting: not equipped top c150 1206 c ce factory setting: not equipped top r262 1206 r ce factory setting: not equipped bot c250 1206 c ce factory setting: not equipped bot
board 3s skyper ? 32pro r - technical explanations 8 2010-04-21 ? rev01 ? by semikron collector series resistance r vce designation pattern name setting r150 minimelf r vce * factory setting: not equipped top r250 minimelf r vce * factory setting: not equipped bot * 1200v igbt operation: 0 * 1700v igbt operation: 1k / 0,4w adaptation gate resistors r gon & r goff designation pattern name setting r151, r152, r153 (parallel connected) minimelf r gon factory setting: not equipped top r154, r155, r156 (parallel connected) minimelf r goff factory setting: not equipped top r251, r252, r253 (parallel connected) minimelf r gon factory setting: not equipped bot r254, r255, r256 (parallel connected) minimelf r goff factory setting: not equipped bot adaptation decoupling gate resistors for details to the decoupling gate resistors and re commended values, see modules explanations and data sheets semix ? . r g1 , r g2 , r g3 designation pattern name setting r101 melf r g1 factory setting: not equipped top r102 melf r g2 factory setting: not equipped top r103 melf r g3 factory setting: not equipped top r201 melf r g1 factory setting: not equipped bot r202 melf r g2 factory setting: not equipped bot r203 melf r g3 factory setting: not equipped bot
board 3s skyper ? 32pro r - technical explanations 9 2010-04-21 ? rev01 ? by semikron setting soft turn-off r goff_sc designation pattern name setting r160, r161 (parallel connected) minimelf r goff_sc factory setting: not equipped top r260, r261 (parallel connected) minimelf r goff_sc factory setting: not equipped bot temperature signal the temperature sensor inside the semix ? module is directly connected to contacting points t1 and t2. for details to the temperature sensor, see modules explanations semix ? . over temperature protection circuit (otp) the external error input sec_top_err_in on the secondar y side (high potential) of the driver core is used for an over temperature protection circuit to place the gate dr iver into halt mode. dimensioning otp 1. define an over temperature trip level according to the application. 2. calculate the nominal ohmic resistance value of the temperature sensor at the defined trip level (see "modules ? explanations - semix ? " on semix ? product overview page at http://www.semikron.com ). 3. the trip level on the adapter board is set with r172 by using the calculated resistance value. factory setting r172: not equipped if no resistor is used, a failure signal is generat ed. please note: if the contacting points t1 and t2 are used for ada ptor of the temperature sensor, the over temperatur e protection ciruit must be disabled by taking out the resistors r175, r178 and r179. safety warnings : the contacting points t1 and t2 are not electrical isolated. due to high voltage that may be present a t the contacting points t1 and t2, some care must be take n in order to avoid accident. there is no cover or potential isolation that protect the high voltage sections / wires from accidental human contact.
board 3s skyper ? 32pro r - technical explanations 10 2010-04-21 ? rev01 ? by semikron mounting notes the electrical connections between adaptor board an d semix ? are realised via spring contacts integrated in semix ? power modules and via landing pads on the bottom side of the adaptor board. adaptor board & driver core mounting 4. soldering of components (e.g. r gon , r goff , etc.) on adapter board. 5. adaptor board has to be fixed to the semix ? module (see "mounting instruction and application notes for semix ? igbt modules" on semix ? product overview page at http://www.semikron.com ). 6. insert driver core into the box connector on ada ptor board. the connection between driver core and adaptor boar d should be mechanical reinforced by using support posts. the p osts have to be spaced between driver core and adaptor board. product information of suitable support posts and d istributor contact information is available at e.g. http://www.richco- inc.com (e.g. part number dlmspm-8-01, lcbst-8-01).
board 3s skyper ? 32pro r - technical explanations 11 2010-04-21 ? rev01 ? by semikron schematics schematic i adaptor board
board 3s skyper ? 32pro r - technical explanations 12 2010-04-21 ? rev01 ? by semikron schematic ii adaptor board
board 3s skyper ? 32pro r - technical explanations 13 2010-04-21 ? rev01 ? by semikron schematic iii adaptor board
board 3s skyper ? 32pro r - technical explanations 14 2010-04-21 ? rev01 ? by semikron parts list parts list adaptor board count ref. designator value pattern name description 7 c170, c171, c173, c174, c175, c176, cn170 100nf 0805 (smd) capacitor x7r 6 c20, c21, c22, c23, c24, c25 1nf 0805 (smd) capacitor x7r 1 c26 2,2f 1210 (smd) capacitor x7r 1 c27 220uf/35v smd longlife-elko 1 c31 68pf 0603 (smd) capacitor np0 2 c35, c151 1uf 1206 (smd) capacitor x7r 1 c36 100pf 0603 (smd) capacitor np0 1 cd20 100nf 1206 (smd) capacitor x7r 1 d20 74c14 soic 14 (smd) logic-ic 74c... 2 l150, l151 100uh 1210 (smd) inductor 1 n170 lm2904 soic 8 (smd) operational amplifier 6 r111, r112, r113, r201, r211, r212, r 213 0,51ohm melf (smd) 2% 2 r157, r171 15,0kohm 0603 (smd) 1% 1 r158 10,0ohm 0603 (smd) 1% 2 r163, r263 10,0kohm minimelf (smd) 1% 3 r170, r174, r176 30,1kohm 0603 (smd) 1% 1 r175 5,62kohm minimelf (smd) 1% 1 r177 3,01kohm 1206 (smd) 1% 3 r27, r178, r179 0,00ohm minimelf (smd) 3 r28, r50, r52 10,0kohm micromelf (smd) 1% 6 r30, r31, r32, r33, r34, r37 5,11kohm micromelf (smd ) 1% 1 r36 3,32kohm 0603 (smd) 1% 2 r43, r45 0,00ohm 0603 (smd) 3 r47, r54, r56 10,0kohm 0603 (smd) 1% 1 r51 121kohm 0603 (smd) 1% 1 r53 100ohm micromelf (smd) 1% 1 r57 1,50kohm micromelf (smd) 1% 1 r58 1,00kohm 0603 (smd) 1% 2 r60, r61 2,00kohm 0603 (smd) 1% 1 r62 3,92kohm 0603 (smd) 1% 6 v111, v112, v113, v211, v212, v213 10bq100 smb (smd) diode schottky 2 v150, v250 by203/20s smd high voltage diode 2 v170, v171 bav70w sot323 (smd) double diode 1 v20 smcj15 do214ab (smd) suppressor diode 5 v23, v25, v26, v27, v29 bc847b sot23 (smd) npn-transi stor 1 v28 bzx284-c7v5 sod110 (smd) zener-diode 1 x20 20p. smd connector 4 x6, x7, x10, x11 rm2,54 10p. smd box connector tp: test point box connector: suyin 254100fa010g200zu disclaimer semikron reserves the right to make changes without further notice herein to improve reliability, funct ion or design. information furnished in this document is believed to be accurate and reliable. however, no representa tion or warranty is given and no liability is assumed with respect to t he accuracy or use of such information. semikron does not assume any liability arising out of the application or use of any product or circuit described herein. furthe rmore, this technical information may not be considered as an assurance o f component characteristics. no warranty or guarant ee expressed or implied is made regarding delivery, performance or suitability. this document supersedes and replac es all information previously supplied and may be superseded by update s without further notice. semikron products are not authorized for use in life support appliances and systems without the express written approval by semikron. www.semikron.com

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